Toyota Unveils Massive 1850-Acre EV Battery Plant Signaling the Beginning of Its Electric Future
Toyota has officially commenced operations at its new electric vehicle (EV) battery plant in Liberty, North Carolina. This extensive facility spans 1,850 acres, equivalent to approximately 121 football fields, marking a significant milestone in Toyota’s 70-year presence in the U.S. automotive market.
Toyota’s Massive 1,850-Acre EV Battery Plant
Last Wednesday, the first batteries rolled off the production line, signifying the start of a pivotal phase for the automaker. The facility houses 14 production lines designed to manufacture batteries for battery electric vehicles (BEVs), hybrids (HEVs), and plug-in hybrids (PHEVs).
Production Capacity and Future Expansion
At its peak, the battery plant will have the capacity to produce 30 GWh of batteries annually. Currently, the facility is utilizing batteries imported from Japan through a collaboration with LG Electronics. These batteries will power popular Toyota models, including:
- Camry HEV
- Corolla Cross HEV
- RAV4 HEV
Additionally, hybrid battery modules are being dispatched to Toyota’s assembly plant in Kentucky and a co-owned facility with Mazda in Alabama. According to David Christ, head of the Toyota brand in North America, plans for the plant indicate a potential expansion to meet the aim of having 70% of Toyota’s production be electrified by 2030.
Additional Investments in Electrification
In support of its electrification strategy, Toyota has announced a $10 billion investment over the next five years. While specific details about this investment remain undisclosed, it is expected that a portion will enhance the capabilities of the new battery plant. The facility produces a variety of battery modules for different vehicles, allowing for flexibility in response to market demands. This adaptability could also extend to future solid-state batteries, according to Don Stewart, the plant’s president.
Production for Hybrid and Electric Vehicles
The North Carolina plant can manufacture batteries for approximately 600,000 hybrid vehicles annually, along with plans to produce 74,000 PHEVs and 45,000 BEVs, including a new three-row electric SUV. Starting next year, the RAV4 will transition to being exclusively offered as a hybrid.
Upcoming Electric Vehicle Models
Toyota is preparing to launch several new BEVs, such as the C-HR and BZ Woodlands electric SUVs, along with the 2026 electric Lexus ES. The company is determined to improve its position in the electric vehicle market, especially following the challenges faced with the initial bZ4X model.
The automotive industry is evolving, with consumers seeking affordable electric vehicles that offer substantial driving ranges and advanced features. Toyota’s forthcoming electric vehicle lineup aims to meet these expectations and potentially reshape production strategies at its Liberty facility in the near future.
